• The mould is a square metal frame with a glass plate as the base, giving the tile a smooth and shiny finish. 

  • A design stencil made of iron or brass is used to pour various colours into specific areas. The coloured paste is composed of white cement, coloured oxide pigments, and water. Artisans carefully pour each colour into the stencil to ensure the design matches the intended pattern.

  • Following the design layer, a layer of dry cement and sand is applied on top. This serves as a binding layer and gives the tile its body. Then another layer of cement slurry is applied to keep everything together.

  • The mould is lifted carefully, and the tile is kept aside for setting. After some time, it is turned over and left to cure for 21 days in water. The water-curing process strengthens and increases the tile’s durability.

  • Once cured, the tiles are sun-dried and polished with coconut husk or stone to achieve a natural shine. Although the entire process is manual and time-consuming, the end result is unique and long-lasting tiles.